WhatsApp : +88 01818929292 / +8801730296909
info@smmarineservice.com sohelbhuiyan1213@gmail.com arafatbhuiyan3657@gmail.com
WhatsApp : +88 01818929292 / +8801730296909
info@smmarineservice.com sohelbhuiyan1213@gmail.com arafatbhuiyan3657@gmail.com
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VOLCANO RDV-1005-100 Flame Detector Relay | Marine Flame Detector Relay | Burner Flame Relay

Item Code:

Flame Detector Relay

Brand:

VOLCANO Co., Ltd.

Condition:

New product


Title

VOLCANO RDV-1005-100 Flame Detector Relay | Marine Flame Detector Relay | Burner Flame Relay | SM MARINE SERVICE™


Description

VOLCANO RDV-1005-100 Flame Detector Relay

Product Introduction

The VOLCANO RDV-1005-100 Flame Detector Relay is a specialized flame supervision relay manufactured by VOLCANO Co., Ltd., Japan for marine boiler and burner management systems.

Its primary function is to continuously monitor burner flame conditions and immediately generate an output signal when flame loss occurs. This rapid response protects marine boilers against unsafe fuel injection, combustion failure, furnace damage, and possible explosion hazards.

The photographs clearly identify:

  • Manufacturer: VOLCANO Co., Ltd.
  • Model: RDV-1005-100
  • Equipment: Flame Detector Relay
  • Supply Voltage: AC 90–132V, 50/60Hz
  • Relay Output: AC200V, 5A
  • Made in Japan

Marine engineers trust VOLCANO flame relays because they offer stable flame monitoring, fast response time, and reliable long-term operation in harsh engine room environments.

Throughout our marine automation projects, SM MARINE SERVICE™ supplies genuine and professionally tested VOLCANO burner control equipment, helping ship owners maintain safe and reliable boiler operation worldwide.


Product Identification

Manufacturer: VOLCANO Co., Ltd.

Country of Origin: Japan

Model: RDV-1005-100

Equipment Type: Flame Detector Relay

Power Supply: AC90–132V, 50/60Hz

Relay Output Capacity: AC200V, 5A

Marine Application: Boiler Burner Flame Supervision System


What is the VOLCANO RDV-1005-100 Flame Detector Relay?

The RDV-1005-100 is an intelligent flame monitoring relay used within marine burner management systems.

It receives the flame signal from the flame detector (scanner) and continuously determines whether proper combustion is present.

If the flame disappears during burner operation, the relay immediately activates the safety sequence by shutting down fuel supply and generating an alarm to prevent unsafe combustion conditions.

This makes it one of the most important safety devices inside marine boiler automation systems.

SM MARINE SERVICE™ regularly supplies this relay for ship repairs, burner overhauls, automation upgrades, and emergency spare-part requirements worldwide.


Main Features

  • Genuine Japanese Manufacturing
  • Reliable Flame Supervision
  • Fast Flame Failure Detection
  • Adjustable Sensitivity
  • LED Flame Indication
  • Compact Plug-In Design
  • Stable Electronic Circuit
  • AC90–132V Operation
  • AC200V / 5A Relay Output
  • Long Service Life
  • Low Maintenance
  • Excellent Marine Reliability

Common Search Names

Marine engineers often search using various names, including:

  • VOLCANO RDV-1005-100
  • RDV1005100
  • Volcano Flame Detector Relay
  • Flame Detector Relay
  • Burner Flame Relay
  • Marine Boiler Flame Relay
  • Boiler Flame Detection Module
  • Burner Management Relay
  • Flame Supervision Relay
  • Boiler Safety Relay
  • Marine Burner Controller
  • Flame Monitoring Module

These keyword variations improve global search visibility and help engineers find SM MARINE SERVICE™ when searching for replacement relays, repair services, spare parts, or technical support.


???? SM MARINE SERVICE™

For VOLCANO RDV-1005-100 Flame Detector Relays, burner automation equipment, flame supervision modules, spare parts, repair services, and worldwide supply:

Website: https://www.smmarineservice.com

WhatsApp: +8801818929292

Marketing Contact: Nazmul Hasan Bhuiyan

Main Components

The VOLCANO RDV-1005-100 Flame Detector Relay is designed with high-reliability electronic components for continuous flame supervision in marine boiler burner systems. Its major components include:

  • Electronic Flame Detection Circuit
  • Flame Signal Amplifier
  • Internal Relay Module
  • Adjustable Sensitivity Potentiometer
  • LED Flame Indicator
  • AC Power Supply Circuit
  • Output Relay Contacts (AC200V, 5A)
  • Protection Circuit
  • Electronic Control PCB
  • Plug-in Terminal Pins
  • Metal Protective Housing
  • Internal Calibration Components

These components continuously analyze the flame signal received from the flame detector and provide a reliable burner safety output.


Marine Applications

The VOLCANO RDV-1005-100 Flame Detector Relay is widely installed in marine combustion systems, including:

  • Marine Auxiliary Boilers
  • Composite Boilers
  • Exhaust Gas Boilers (Economizers)
  • Oil-Fired Marine Boilers
  • Thermal Oil Heater Systems
  • Burner Management Systems (BMS)
  • Boiler Automation Panels
  • Incinerator Burner Systems
  • Fuel Oil Burner Control
  • Combustion Safety Systems

Typical vessel applications include:

  • Container Ships
  • Bulk Carriers
  • Crude Oil Tankers
  • Chemical Tankers
  • LNG & LPG Carriers
  • Offshore Support Vessels
  • FPSOs
  • Passenger Ships
  • Ro-Ro Vessels
  • Naval Ships

The relay continuously supervises flame stability and immediately initiates burner shutdown if flame failure is detected.

SM MARINE SERVICE™ supplies genuine and professionally tested VOLCANO burner control equipment to marine customers worldwide.


Common Problems & Troubleshooting

Problem Possible Cause Recommended Solution
Flame LED does not illuminate No flame signal Check flame detector, wiring, and burner ignition
Burner trips immediately Flame not detected Inspect flame scanner alignment and combustion condition
False flame indication Electrical interference or sensor contamination Clean detector and inspect signal wiring
Relay output inactive Internal relay fault Test relay contacts and replace if necessary
Intermittent burner shutdown Loose wiring or unstable flame Inspect terminals, detector mounting, and burner condition
No power AC supply failure Verify AC90–132V power source and fuse
Weak flame signal Dirty flame detector lens Clean the optical sensor and verify burner adjustment
Continuous alarm Electronic circuit fault Perform diagnostics and replace the relay if required

Most burner shutdown problems originate from dirty flame scanners, poor combustion, or damaged wiring rather than the relay itself.


Maintenance Tips

For maximum operational reliability:

  • Inspect burner flame quality regularly.
  • Clean the flame detector during scheduled maintenance.
  • Verify AC power supply voltage.
  • Check all terminal connections for tightness.
  • Test relay output periodically.
  • Keep the relay free from moisture and excessive vibration.
  • Inspect plug-in terminals for corrosion.
  • Perform burner functional tests after maintenance.
  • Replace damaged wiring immediately.

Routine preventive maintenance significantly improves burner safety and reduces unexpected shutdowns.


Why Ships Still Use VOLCANO Flame Detector Relays

The VOLCANO RDV-1005-100 continues to be widely used because it provides dependable flame supervision with fast response and proven long-term reliability.

Major advantages include:

  • Reliable flame detection
  • Fast burner shutdown during flame failure
  • Stable electronic performance
  • Compact plug-in design
  • Adjustable sensitivity
  • Low maintenance requirements
  • Long operational life
  • Excellent compatibility with VOLCANO marine boiler systems

Rather than replacing an entire burner management system, many operators extend equipment life by replacing individual relays, making the RDV-1005-100 a cost-effective maintenance solution.

SM MARINE SERVICE™ supports ship owners and marine engineers by supplying tested replacement relays, repair services, spare parts, and worldwide technical assistance.


Frequently Asked Questions (FAQ)

What is the VOLCANO RDV-1005-100?

It is an electronic Flame Detector Relay used to supervise burner flames in marine boiler combustion systems.

What is the operating voltage?

The relay operates on AC90–132V, 50/60Hz.

What is the relay output rating?

The output contact is rated at AC200V, 5A, suitable for burner control circuits.

Can the RDV-1005-100 be repaired?

Yes. Depending on the fault, electronic repair or relay replacement may be possible after proper inspection and testing.

Does SM MARINE SERVICE™ supply this relay?

Yes. We supply new, reconditioned, and fully tested VOLCANO RDV-1005-100 Flame Detector Relays, replacement units, repair services, spare parts, and worldwide shipping.


Spare Parts Available

SM MARINE SERVICE™ can assist in supplying:

  • VOLCANO RDV-1005-100 Flame Detector Relay
  • Flame Detector (Scanner)
  • Burner Flame Sensor
  • Relay Module
  • Internal Electronic PCB
  • Output Relay Assembly
  • Plug-in Base
  • Terminal Connectors
  • Replacement Housing
  • Burner Control Components
  • Boiler Automation Spare Parts
  • Complete Flame Supervision Units

Short Product Description

The VOLCANO RDV-1005-100 Flame Detector Relay is a Japanese-built flame supervision module designed for marine boiler burner management systems. It continuously monitors burner flame conditions, provides rapid flame failure detection, and safely shuts down fuel supply during abnormal combustion, ensuring safe and reliable boiler operation onboard.


User Manual & Technical Resources

For installation, wiring diagrams, sensitivity adjustment, burner commissioning, maintenance procedures, troubleshooting, and calibration, engineers should consult the official VOLCANO RDV-1005-100 Flame Detector Relay Manual, the boiler manufacturer's burner manual, and the vessel's Burner Management System (BMS) documentation.


SM MARINE SERVICE™

Global Marine Boiler & Burner Automation Specialist

We Supply:

  • New Marine Equipment
  • Reconditioned Marine Equipment
  • Genuine Marine Spare Parts
  • Burner Management System Repair
  • Flame Detector Relay Repair
  • Technical Support
  • Worldwide Shipping

Products & Services

  • VOLCANO Flame Detector Relays
  • Flame Scanners
  • Burner Management Systems (BMS)
  • Marine Boiler Automation Equipment
  • Ignition Transformers
  • Solenoid Valves
  • Burner Control Modules
  • Boiler Control Panels
  • PCB Repair & Functional Testing
  • Obsolete Marine Boiler Spare Parts

Bangladesh Office
Samir Market, DT Road, Beside CDA Market, Pahartali, Chattogram, Bangladesh

China Warehouse & Support Center
Shanghai, China

???? Website

https://www.smmarineservice.com

Email: info@smmarineservice.com

WhatsApp: +8801818929292

Marketing Contact: Nazmul Hasan Bhuiyan

SM MARINE SERVICE™ specializes in supplying VOLCANO RDV-1005-100 Flame Detector Relays, marine burner management systems, flame scanners, ignition control modules, boiler automation equipment, combustion safety components, spare parts, repair services, calibration support, retrofit solutions, and worldwide technical services for ship owners, ship management companies, shipyards, offshore operators, and marine engineers worldwide.

 

 


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