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WhatsApp : +88 01818929292 / +8801730296909
info@smmarineservice.com sohelbhuiyan1213@gmail.com
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Kongsberg RCU510 Remote Controller Unit (601418) – Marine Automation Control Cabinet

Item Code:

RCU510 / 601418

Brand:

Kongsberg Maritime

Condition:

Refurbished


Kongsberg RCU510 Remote Controller Unit (601418) – Marine Automation Control Cabinet

Product Information

Manufacturer Kongsberg Maritime (Norway)
Model RCU510 Remote Controller Unit
Kongsberg article number 601418 (from Kongsberg datasheet; label on pictured unit Not clearly visible in the supplied photograph)
Product Type Real-time controller / single board computer with I/O, installed in a control cabinet
Serial number / revision Not clearly visible in the supplied photograph
Cabinet contents visible RCU510 with left and right terminal/connector boards, DSUB serial ports, interface PCB with transformer, 4 green DIN-rail signal converter modules, DIN-rail power supply, 2 orange plug-in relays, terminal blocks, earth bar, unit marked “U1” with RJ45 cable
Marking CE
Condition Refurbished
Supplier SM MARINE SERVICE™, Chattogram, Bangladesh

Product Introduction

The Kongsberg RCU510 is a real-time remote controller unit used in Kongsberg Maritime process control and marine automation systems. It runs the application program of the control system and connects field signals, remote I/O and networks. The unit shown is installed in a complete control cabinet with signal converters, relays, power supply and an interface board. SM MARINE SERVICE™ supplies Kongsberg RCU controllers, I/O modules and automation spare parts worldwide. Visit https://www.smmarineservice.com/ for more marine automation equipment.

What Is This Equipment?

According to Kongsberg, the RCU510 is a real-time single board computer (SBC) with a remote I/O bus driver and I/O controller. It executes the control application, interfaces with several bus and I/O systems, and provides 32 general-purpose I/O channels for direct field connections. In ships it is typically used as a distributed controller in alarm, monitoring and control systems in the engine room.

Main Features

  • 32-bit MPC8245 PowerPC CPU, 400 MHz, with slave DSP for I/O handling
  • 32 MB SDRAM with ECC and 16 MB flash
  • 20 configurable AI/AO/DI/DO channels (current, voltage, PT100, potentiometer, Namur)
  • 4 relay outputs and 8 ±10 V AI/AO channels
  • Loop monitoring on all channels except relays
  • 7 serial ports RS-232/422/485 (2 isolated) and RS-232 console
  • SPBus to remote I/O, dual CAN and dual PROFIBUS (with adapter cards)
  • Dual Ethernet 10/100BASE-T
  • Built-in self-test, temperature, undervoltage and fan alarms
  • Type approved by DNV and ABS

Kongsberg RCU510 remote controller unit 601418 in marine automation control cabinet
Kongsberg RCU510 remote controller unit installed in control cabinet – SM MARINE SERVICE™

Main Technical Specifications

CPU MPC8245 PowerPC, 32-bit, 400 MHz; slave DSP 32k words RAM
Memory 32 MB SDRAM (ECC), 16 MB flash
I/O 20 AI/AO/DI/DO, 4 relay outputs, 8 AI/AO ±10 V
Serial 7 × RS-232/422/485 (2 isolated), RS-232 console
Field bus SPBus RS-485 multidrop (9-pin DSUB), dual CAN 1 Mbps, dual PROFIBUS 12 Mbps (adapter cards)
Network Dual Ethernet 10/100BASE-T
Power supply 24 VDC ±20%, max. 20 W plus loop power
Indicators Run/Error LED, 8 status LEDs; mode switch, NMI and reset
Dimensions 355 × 158 × 87 mm (H × W × D)
Weight 1.35 kg
Operating / storage temp. 0 to 70 °C / −25 to 70 °C
Humidity Up to 98% RH, non-condensing
Protection IP20
Standards IEC 61131-2, IEC 60945, IACS E10, EN 61000-6-2/-4; DNV and ABS type approval

Inside the Unit: PCBs, Modules & Part Numbers

The part numbers below are from Kongsberg documentation. Boards in the cabinet without a readable label are marked Not verified.

RCU510 Controller – 601418

Main single board computer with CPU, DSP, I/O channels, serial ports and Ethernet. Supplier listings mention revision 601418 Rev. H (Not verified).

Left / Right Connector & Terminal Boards

Green PCBs on both sides of the RCU510 with screw terminals for the I/O channels, DSUB serial ports and rotary switches. Part numbers: Not clearly visible in the supplied photograph.

CAN / PROFIBUS Adapter Cards

Required for the dual CAN or dual PROFIBUS interfaces. Part numbers: Not verified.

Interface PCB with Transformer

Green interface board in the upper part of the cabinet with relays, transformer and terminal connectors. Manufacturer and part number: Not clearly visible in the supplied photograph.

DIN-Rail Signal Converters (4 pcs)

Green signal isolator / converter modules for analog field signals. Exact type: Not clearly visible in the supplied photograph.

DIN-Rail Power Supply

Green DIN-rail power supply providing 24 VDC. Exact type: Not clearly visible in the supplied photograph.

Plug-in Relays (2 pcs)

Orange relay modules for output signals. Exact type: Not clearly visible in the supplied photograph.

Unit “U1”

Black module with RJ45 network cable, marked U1. Function and part number: Not verified.

Main Components & Related Units

  • Kongsberg RCU501 remote controller unit
  • Kongsberg RCU502i – 421768
  • Kongsberg RCU602 – 383962
  • RMP420 – 306712; RMP422i – 408442; RDIOR420 – 306713
  • RTB420 terminal board – 326843
  • Kongsberg systems: K-Chief marine automation, AutoChief propulsion control, DataChief alarm monitoring (which system the pictured cabinet belongs to: Not verified)

Marine & Industrial Applications

  • Engine room alarm and monitoring systems
  • Machinery and auxiliary system control on merchant ships, tankers and offshore vessels
  • Distributed process control stations with remote I/O
  • Industrial process control requiring IEC 61131-2 controllers

Kongsberg RCU510 controller cabinet with signal converters relays power supply and interface PCB
Kongsberg RCU510 control cabinet – controller, terminal boards, signal converters and relays

Common Problems & Troubleshooting

  • Run/Error LED shows error: check 24 VDC supply, then use the RS-232 console and built-in self-test information.
  • Undervoltage or temperature alarm: check power supply voltage, cabinet ventilation and the cooling fan.
  • No communication with remote I/O: check SPBus cable, DSUB connectors and termination.
  • Wrong or missing field signals: check loop monitoring status, terminal boards, signal converters and fuses.
  • Network loss: check Ethernet cables and switches on both networks.

Safety note: The controller may control running machinery. Inform the engineer on watch, put affected systems in local/manual control and isolate power before replacing modules. Back up the application and configuration before any replacement.

Common Alarms

Kongsberg documents built-in alarms for high temperature, undervoltage and cooling fan, plus loop monitoring alarms for the I/O channels.

Maintenance Tips

  • Keep cabinet filters and the RCU fan clean.
  • Check terminal tightness and cable labels during dry-dock.
  • Keep a tested spare RCU510 with the correct software/application on board.
  • Record DIP/rotary switch settings before removing a unit.

Spare Parts & Replacement Availability

For a quotation, please send the label photo of the RCU510 (article number, revision, serial number), the system name and vessel details. SM MARINE SERVICE™ ships worldwide from Bangladesh and China. Specific condition and availability are subject to confirmation.

Why This Equipment Is Still Used

Many ships still run Kongsberg automation systems built around the RCU510. Replacing the whole system is expensive, so a tested replacement controller or cabinet is often the fastest way to keep the vessel in operation.

FAQ

What is the Kongsberg RCU510?
A real-time remote controller unit (single board computer with I/O) for Kongsberg automation systems.

What is the RCU510 part number?
Kongsberg lists article number 601418.

What CPU does the RCU510 use?
A 32-bit MPC8245 PowerPC at 400 MHz.

How many I/O channels does it have?
32 general-purpose I/O channels.

What power supply is needed?
24 VDC ±20%.

Does it support CAN and PROFIBUS?
Yes, dual CAN and dual PROFIBUS with adapter cards.

Which related controllers exist?
RCU501, RCU502i (421768) and RCU602 (383962).

Are the PCB numbers of the cabinet boards known?
Not from the photo; send close-up photos of the board labels for identification.

Is it class approved?
Kongsberg states DNV and ABS type approval.

Can you supply the complete cabinet?
Yes, the controller or the complete cabinet can be quoted on request.

Short Product Description

The Kongsberg RCU510 (article 601418) is a real-time remote controller unit for marine automation and process control. It combines a 400 MHz PowerPC CPU, a DSP-based I/O controller and 32 general-purpose I/O channels with seven serial ports, SPBus remote I/O, dual CAN, dual PROFIBUS and dual Ethernet. Powered by 24 VDC and approved by DNV and ABS, it is used in engine room alarm, monitoring and control systems. The unit shown is mounted in a complete control cabinet with terminal boards, signal converters, relays and power supply. SM MARINE SERVICE™ supplies refurbished RCU510 units worldwide, subject to confirmation of condition and availability.


SM MARINE SERVICE™ – Marine Automation & Navigation Equipment Supplier
Available Equipment Conditions: New • Used • Refurbished • Reconditioned (Specific product condition and availability are subject to confirmation.)
Stock Locations: Bangladesh • China
Services: Worldwide Shipping • Technical Support • Spare Parts Supply • Marine Equipment Sourcing
Samir Market, DT Road, Pahartali, beside CDA Market, Chattogram, Bangladesh
Mobile / WhatsApp / Viber: +88 01818 929292
Email: info@smmarineservice.com
Website: https://www.smmarineservice.com/

Contact us today with your RCU510 label photo for a fast quotation on Kongsberg automation spare parts.


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