WhatsApp : +88 01818929292 / +8801730296909
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WhatsApp : +88 01818929292 / +8801730296909
info@smmarineservice.com sohelbhuiyan1213@gmail.com
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TECHCROSS PRU Power Rectifier Unit – ECS Ballast Water Treatment System

Item Code:

PRU

Brand:

TECHCROSS

Condition:

Refurbished


TECHCROSS PRU Power Rectifier Unit – Electro-Cleen™ System (ECS) Ballast Water Management System Spare Part

Product Information

Manufacturer TECHCROSS Inc. (South Korea) – identified from the unit design and the PRU type marking
Product PRU – Power Rectifier Unit
System TECHCROSS Electro-Cleen™ System (ECS) Ballast Water Management System (BWMS / BWTS)
Type (nameplate) PRU
Position label PRU-6
Class (nameplate) LR (Lloyd's Register)
Serial No. (nameplate) PRU2107-1928
Mfg. Date (nameplate) 2022.1
Hull No. field (nameplate) Puteri Firus Satu
Front indicators FAIL • RUN • POWER
Power rating / output Not clearly visible in the supplied photograph
Part number Not clearly visible in the supplied photograph
Condition Refurbished (subject to confirmation)
Supplier SM MARINE SERVICE™, Chattogram, Bangladesh

Product Introduction

The TECHCROSS PRU (Power Rectifier Unit) is the DC power source of the TECHCROSS Electro-Cleen™ System (ECS), one of the most widely installed electrolysis-based ballast water management systems in the world. The PRU converts the ship's AC supply into the high-current, low-voltage DC that the Electro-Chamber Unit (ECU) needs to disinfect ballast water by direct electrolysis.

The unit shown here is marked PRU-6, with Type PRU, Class LR, Serial No. PRU2107-1928 and manufacturing date 2022.1. SM MARINE SERVICE™ (https://www.smmarineservice.com/) supplies TECHCROSS ECS spare units such as the PRU to ship owners, ship managers and repair yards worldwide.

What Is This Equipment?

In the TECHCROSS ECS, ballast water passes through the ECU, where electrodes produce oxidants (mainly hypochlorite) directly from seawater. These electrodes need a large, controlled DC current, and that current comes from the PRU. Each ECU carries several PRU modules mounted on the chamber; the "PRU-6" label indicates the position of this module in the set.

TECHCROSS patent documents describe the rectifier modules as units attached directly to the electrolysis cell, connected by bus bars, cooled through a heat-sink plate, fitted with handles so they can slide out for replacement, and provided with an LED window that shows normal operation, malfunction or no power – exactly matching the handles and FAIL / RUN / POWER lamps seen on this unit.

Main Features

  • Supplies regulated high-current DC to the ECU electrodes for in-situ oxidant production
  • Compact, sealed aluminium enclosure with bolted cover for engine-room service
  • Front FAIL / RUN / POWER status indicators for quick checks
  • Two carrying handles for removal and replacement as a complete module
  • Heat-sink cooling with ship's fresh cooling water on the ECU (temperature monitored by the system)
  • Communicates its status to the ECS control system (Control PC / PDE)
  • Classification-society marked nameplate (LR on this unit)

TECHCROSS PRU Power Rectifier Unit PRU-6 for ECS ballast water treatment system - SM MARINE SERVICE
TECHCROSS PRU Power Rectifier Unit (PRU-6) for the Electro-Cleen™ ballast water management system

Main Technical Specifications

Function AC-to-DC power rectifier for ECU electrolysis
Ship supply to system 440 V AC distributed by the PDE (Power Distributor Equipment)
DC output Low-voltage, high-current DC (a TECHCROSS patent cites rectifier modules of about 13 V / 1300 A – exact rating of this unit not verified)
Cooling Heat sink with fresh cooling water (FTS sensor monitors cooling water temperature)
Indicators FAIL, RUN, POWER
Mounting On the ECU (Electro-Chamber Unit)
Class LR (as marked on this unit)
Serial / Mfg. date PRU2107-1928 / 2022.1

Inside the Unit: PCBs, Modules & Part Numbers

TECHCROSS does not publish a public parts list for the PRU, and we have not found manufacturer PCB part numbers for the internal boards. The functional assemblies typically found in this type of rectifier module are listed below so that engineers can describe a failed part when requesting a quotation. All internal part numbers are Not verified – please send us photos of the board labels for exact matching.

Rectifier Control PCB

Controls output current/voltage, receives the run command and reports status and alarms to the ECS controller. Part number: Not verified.

Communication / Interface Circuit

Handles data exchange with the ECS control system. Field reports of "PRU Communication Fail" mention burned transistors and diodes on this circuit. Part number: Not verified.

Power Stack (Semiconductor Rectifier Section)

Power semiconductors and diodes mounted on the heat sink, producing the high DC current for the electrodes. Part number: Not verified.

Heat Sink & Temperature Sensing

Transfers heat to the cooling water; heat-sink temperature is monitored and triggers the "PRU Heatsink Temperature High" alarm. Part number: Not verified.

LED Indicator Board (FAIL / RUN / POWER)

Front status lamps visible on the cover. Part number: Not verified.

Related TECHCROSS Control PCB

A TECHCROSS control PCB marked TC002332 / BWMS-CON-VER10 is known on the market as a BWMS control board. Its exact location in the system (PRU or other unit) is Not verified.

Main Components & Related Units

  • ECU – Electro-Chamber Unit (models ECU 150B, 300B, 450B, 600B, 1000B; systems up to ECS 2600B and Ex-type ECS)
  • PRU – Power Rectifier Unit (this product)
  • EM – Electro Module (electrode module inside the ECU)
  • EPJ – ECU Power Junction box
  • ESJ – ECU Signal Junction box
  • PDE – Power Distributor Equipment (440 V supply and communication)
  • CPC – Control PC (touchscreen operation and data logging)
  • TSU – TRO Sensor Unit
  • ANU – Auto Neutralization Unit (sodium thiosulfate dosing)
  • FMU – Flow Meter Unit
  • CSU – Conductivity Sensor Unit
  • FTS – Freshwater Temperature Sensor (rectifier cooling water)
  • GDS – Gas Detection Sensor (hydrogen)
  • T-strainer – 3 mm mesh strainer protecting the ECU electrodes

Marine & Industrial Applications

  • Ballast water treatment on bulk carriers, tankers, container ships, gas carriers and offshore vessels
  • Replacement of a failed PRU module on a TECHCROSS ECS ECU
  • Spare unit for fleets running several TECHCROSS ECS installations
  • Repair-yard and service-engineer stock for BWMS maintenance

TECHCROSS PRU nameplate - Type PRU, Class LR, Serial No. PRU2107-1928, Mfg Date 2022.1
Nameplate close-up: Type PRU, Class LR, Serial No. PRU2107-1928, Mfg. Date 2022.1

Common Problems & Troubleshooting

Safety first: the PRU carries hazardous voltage and very high DC current. Isolate and lock out the ECS power at the PDE and wait before opening the cover, as stated on the unit's DANGER and WARNING labels. Work only by qualified engineers.

  • FAIL lamp on / unit not running: check the alarm on the CPC, the supply from the PDE, cable and bus-bar connections, then the internal control circuit.
  • Overheating: check fresh cooling water flow and temperature (FTS reading), clean and tighten contacts, and check the heat sink.
  • Communication loss: check signal cables, the ESJ junction box and connectors; inspect the communication circuit for burned components.
  • Low TRO during ballasting: one cause can be insufficient electrolysis current from one or more PRUs – compare current readings between PRUs.
  • No POWER lamp: check fuses/breakers and the 440 V feed from the PDE.

Common Alarms

Alarms reported in TECHCROSS ECS field documentation include:

  • PRU Communication Fail
  • PRU Heatsink Temperature High

Refer to the vessel's TECHCROSS ECS manual for the full alarm list.

Maintenance Tips

  • Check that the cooling water to the ECU/PRU is open and within temperature before every operation
  • Keep bus-bar and cable terminals clean and tight; check for discoloration
  • Monitor PRU current values on the CPC and compare between modules
  • Keep the enclosure dry; check cover gaskets and cable glands
  • Keep a spare PRU onboard for fleets with critical ballast operations

Spare Parts & Replacement Availability

SM MARINE SERVICE™ supplies TECHCROSS ECS spare parts including PRU power rectifier units and related ECS units. For a quick quotation, please send:

  • Photo of the PRU nameplate (Type, Class, Serial No., Mfg. Date)
  • ECS / ECU model (e.g. ECS 450B, ECS 1000B)
  • Required quantity and the alarm or fault shown
  • Vessel name, port and required delivery date

We ship worldwide by courier and air freight, subject to availability confirmation.

Why This Equipment Is Still Used

The TECHCROSS ECS is installed on a large number of ships to meet IMO and USCG ballast water rules. The PRU is a core unit: without a working rectifier the ECU cannot produce oxidant, and the vessel may not be able to ballast in compliance. Because the system stays in service for the life of the ship, replacement PRUs remain in steady demand.

FAQ

What is a TECHCROSS PRU?
It is the Power Rectifier Unit of the TECHCROSS Electro-Cleen™ System, supplying DC current to the ECU electrodes.

What does PRU-6 mean?
It is the position label of this rectifier module on the ECU set.

What do the FAIL, RUN and POWER lamps show?
POWER shows supply present, RUN shows the rectifier is operating, and FAIL shows a fault.

Which ECS models use a PRU?
TECHCROSS ECS systems with ECU models such as ECU 150B, 300B, 450B, 600B and 1000B use PRU modules. Please confirm compatibility with your nameplate.

What is serial number PRU2107-1928?
It is the serial number on this unit's nameplate, manufactured 2022.1, class LR.

Do you have PCB part numbers for the PRU?
TECHCROSS does not publish them. Send us photos of the board labels and we will match the PCB.

Can you supply the PRU control PCB only?
Please send the PCB photo and number; we will check availability.

What is TC002332 / BWMS-CON-VER10?
It is a TECHCROSS BWMS control PCB code seen on the market; its exact unit is not verified.

What causes PRU Communication Fail?
Reported causes include poor cooling and damaged communication components or cables.

What causes PRU Heatsink Temperature High?
Low cooling water flow, high cooling water temperature or loose, overheated contacts.

Is this unit new or refurbished?
This listing is refurbished; condition and stock are subject to confirmation.

Do you ship worldwide?
Yes, SM MARINE SERVICE™ ships worldwide from Bangladesh and China.

Short Product Description

TECHCROSS PRU Power Rectifier Unit for the Electro-Cleen™ System (ECS) ballast water management system. The PRU converts the ship's AC supply into high-current DC for the ECU electrodes, which produce oxidant to treat ballast water. This unit is labelled PRU-6, Type PRU, Class LR, Serial No. PRU2107-1928, Mfg. Date 2022.1, with FAIL / RUN / POWER indicators, carrying handles and a sealed enclosure. Suitable as a replacement or spare for TECHCROSS ECS installations. Supplied by SM MARINE SERVICE™, Chattogram, Bangladesh, with worldwide shipping. Send your nameplate photo and ECS model for a quotation.


SM MARINE SERVICE™ – Marine Automation & Navigation Equipment Supplier

Available Equipment Conditions: New • Used • Refurbished • Reconditioned (Specific product condition and availability are subject to confirmation.)

Stock Locations: Bangladesh • China

Services: Worldwide Shipping • Technical Support • Spare Parts Supply • Marine Equipment Sourcing

Samir Market, DT Road, Pahartali, beside CDA Market, Chattogram, Bangladesh

Mobile / WhatsApp / Viber: +88 01818 929292

Email: info@smmarineservice.com

Website: https://www.smmarineservice.com/

Need a TECHCROSS PRU or any ECS spare part? Send us your nameplate photo today for a fast quotation.


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