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WhatsApp : +88 01818929292 / +8801730296909
info@smmarineservice.com sohelbhuiyan1213@gmail.com arafatbhuiyan3657@gmail.com
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Fellow Kogyo FOCAS-1800 15ppm Bilge Alarm for Marine Oily Water Separator System

Item Code:

15PPM BILGE ALARM

Brand:

Fellow Kogyo Co., Ltd.

Condition:

Refurbished


Fellow Kogyo FOCAS-1800 15ppm Bilge Alarm

Marine Oil Content Monitoring and Oily Water Separator Discharge Protection System

Manufacturer

Fellow Kogyo Co., Ltd.

Country of Origin

Japan

Product Type

15ppm Bilge Alarm / Oil Content Meter / Oily Water Separator Monitoring Unit

Marine Application

Continuous monitoring of oil concentration in bilge water discharge lines connected to oily water separator systems, with alarm and discharge protection functions to support MARPOL compliance


Product Introduction

The Fellow Kogyo FOCAS-1800 is a 15ppm Bilge Alarm system designed for use with marine oily water separator (OWS) installations. Its main purpose is to continuously monitor the oil content of discharged bilge water and provide alarm or protective action when the oil concentration exceeds the permitted discharge limit.

On board ships, oily bilge water treatment is not just an operational issue — it is a regulatory and environmental compliance requirement. The bilge alarm unit plays a vital role in ensuring that water discharged overboard from the oily water separator remains within the allowable oil content level, typically 15 ppm, in accordance with MARPOL pollution prevention requirements.

The product shown in your image is a complete FOCAS-1800 15ppm Bilge Alarm assembly consisting of the main electronic control unit and detector/sensor section. This type of equipment is commonly installed in the engine room bilge treatment line and works together with the ship’s oily water separator system, overboard valve logic, and discharge monitoring arrangement.


What Is the Fellow Kogyo FOCAS-1800 15ppm Bilge Alarm?

The FOCAS-1800 is a marine oil content monitoring device that measures the concentration of oil in water passing through the oily water separator discharge line. It is used to confirm whether the treated bilge water is clean enough to be legally discharged overboard.

If the oil concentration rises above the allowable limit, the bilge alarm system can:

  • Generate an oil alarm
  • Indicate fault or detector contamination
  • Provide output for automatic stopping / recirculation / diversion
  • Help prevent illegal overboard discharge of oily water

In practical shipboard use, this means the unit acts as a safety and compliance monitor between the oily water separator and the vessel’s overboard discharge arrangement.


How the FOCAS-1800 Works in a Marine OWS System

The system is normally installed in the discharge line of the oily water separator. As treated water passes through the detector section, the instrument measures the oil content level. The control unit processes that signal and displays the oil concentration value in ppm.

The bilge alarm then compares the measured value against the allowable threshold. If the oil content becomes too high, the system activates alarm outputs and may also interact with the separator control system or overboard valve arrangement depending on the ship’s wiring and automation setup.

In simple operating terms, the sequence is usually:

  1. Bilge water passes through the oily water separator
  2. Treated discharge water enters the FOCAS-1800 detector
  3. Oil concentration is measured continuously
  4. The control unit displays and monitors the ppm value
  5. If the value exceeds the allowed limit, alarm / protection output is activated

This is why the 15ppm bilge alarm is one of the most important environmental monitoring devices in the engine room.


Main Features of the Fellow Kogyo FOCAS-1800

1) Continuous 15ppm Oil Content Monitoring

The FOCAS-1800 continuously monitors oil concentration in the discharge line of the oily water separator, helping engineers verify that discharge water remains within permitted limits.

2) Alarm and Fault Indication

The front panel typically provides clear status indications such as:

  • Oil Alarm
  • Defect Alarm
  • Operation status indication
  • Detector / stain / memory related status indication depending on unit version

These indications help engineers quickly identify whether the problem is actual oil contamination or an equipment-related issue.

3) Integration with Oily Water Separator Systems

The bilge alarm is designed to work as part of the ship’s oily water separator arrangement rather than as a standalone display only. It can support discharge control logic, warning functions, and compliance monitoring.

4) Compact Marine Control Unit and Detector Assembly

The system combines an electronic control section with a detector block suitable for engine room installation. This allows it to be fitted near the oily water separator or discharge monitoring line depending on the vessel design.

5) Compliance-Oriented Marine Application

The core purpose of the FOCAS-1800 is environmental protection and legal compliance. In marine operations, this makes it far more important than a normal local indicator because it directly relates to bilge discharge legality.


Main Components of the FOCAS-1800 Bilge Alarm System

A typical Fellow Kogyo FOCAS-1800 arrangement includes the following functional sections:

1) Main Display / Control Unit

This is the front electronic panel where the operator sees:

  • Oil concentration display in ppm
  • Alarm status
  • Defect / fault indication
  • Operation mode indication
  • Detector or stain status depending on system condition

2) Oil Detection / Sensor Cell Assembly

The detector section is connected to the bilge discharge sample or flow path and performs the actual oil concentration measurement.

3) Signal Processing Circuit

The internal electronics convert the detector signal into a readable ppm value and compare it with programmed or built-in alarm logic.

4) Alarm Output / Control Interface

The unit can provide alarm output to the oily water separator control circuit, engine room alarm system, or overboard protection logic.

5) Wiring Glands and Terminal Connections

As seen in your image, the lower cable entries connect the unit to power, detector signals, alarm outputs, and related control wiring.


Marine Applications of the FOCAS-1800 Bilge Alarm

The Fellow Kogyo FOCAS-1800 is primarily used in:

  • Shipboard oily water separator systems
  • Engine room bilge treatment systems
  • Bilge discharge monitoring arrangements
  • MARPOL compliance installations
  • Pollution prevention equipment packages
  • Retrofit or replacement of existing 15ppm bilge alarm units

It may be found on:

  • Cargo vessels
  • Tankers
  • Bulk carriers
  • Offshore support vessels
  • General merchant ships
  • Older vessels retaining Japanese bilge alarm equipment

Common Problems and Troubleshooting

Like most marine bilge alarm systems, the FOCAS-1800 may develop faults due to contamination, poor sample quality, electrical issues, or aging components. Below are common service problems engineers may encounter.


1) Oil Alarm Appears Even Though Separator Seems Normal

Possible causes

  • Actual oil carryover from the oily water separator
  • Dirty detector cell or contaminated sensor chamber
  • Incorrect flushing / cleaning after maintenance
  • Emulsified oil causing unstable readings
  • Sample line contamination

Troubleshooting

  • Verify the oily water separator performance first
  • Inspect the detector cell for oil stain or contamination
  • Flush the sample path properly
  • Check whether the alarm is due to real oil content or a fouled detector

2) Defect Alarm or Fault Alarm

Possible causes

  • Sensor or detector malfunction
  • Internal electronic fault
  • Cable disconnection or poor terminal contact
  • contaminated detector optics / sensing section
  • unstable power supply

Troubleshooting

  • Check detector wiring and signal connection
  • Inspect for moisture ingress inside the unit
  • verify power input condition
  • clean detector section if permitted by maintenance procedure
  • inspect connector tightness and cable condition

3) No PPM Reading / Blank Display / Unstable Reading

Possible causes

  • power supply problem
  • display or control board fault
  • detector signal missing
  • severe contamination in sensor section
  • incorrect internal connection after service

Troubleshooting

  • confirm incoming power and internal fuse condition
  • check whether detector cable is properly connected
  • inspect the display unit for signs of PCB damage or moisture
  • compare detector condition with maintenance history

4) Alarm During Cleaning or After Restart

Possible causes

  • detector not fully flushed
  • residual oil in chamber
  • trapped air or unstable sample flow
  • calibration / zero condition not stabilized

Troubleshooting

  • allow the unit to stabilize after flushing
  • make sure sample flow is correct and free from air pockets
  • follow the manufacturer cleaning / reset procedure if available
  • inspect whether the detector chamber is properly reassembled

5) High Reading Caused by Dirty Detector Window / Stain

Possible causes

  • sludge or oil film on detector surfaces
  • long interval without cleaning
  • poor bilge water quality
  • sample bypass or improper flow pattern

Troubleshooting

  • clean the detector section carefully according to approved maintenance practice
  • inspect internal surfaces for oil film or sludge
  • verify that flushing water and sample path are functioning correctly

Maintenance Tips for Fellow Kogyo FOCAS-1800

Keep the Detector Section Clean

The detector part is one of the most sensitive areas of any 15ppm bilge alarm. Oil film, sludge, or deposits can create false readings and repeated alarms. Regular inspection and cleaning are essential.

Check Sample Flow and Piping Condition

Poor flow, blocked sample lines, trapped air, or dirty piping can cause unstable or incorrect readings. Always inspect the sample path when troubleshooting.

Inspect Wiring Glands and Cable Entry Seals

This equipment is installed in a harsh engine room environment. Cable glands and enclosure sealing should be checked to prevent moisture ingress and electrical faults.

Test Alarm Function Periodically

A bilge alarm is not only for display. It must also reliably provide alarm output and protective response. Functional testing should be included in planned maintenance routines where permitted by vessel procedures.

Verify Calibration / Certificate Status

Because bilge alarms are compliance-related instruments, calibration validity and certification status should be checked according to vessel, class, and regulatory requirements.

Maintain Oily Water Separator Performance Together with the Alarm

Many bilge alarm problems are actually caused by poor separator performance rather than a defective alarm unit. The OWS and the bilge alarm should always be considered as one operating system.


Why Ships Still Use the Fellow Kogyo FOCAS-1800

Ships continue to use the FOCAS-1800 and similar bilge alarm systems because 15ppm monitoring is not optional — it is a critical part of lawful oily bilge discharge control. Even on older vessels, replacing or servicing an existing Fellow Kogyo unit is often more practical than redesigning the full OWS alarm arrangement.

Marine engineers and technical buyers still search for units like this because they need:

  • Reliable replacement for existing 15ppm bilge alarm installations
  • Spare support for older Japanese oily water separator systems
  • Bilge alarm repair or exchange solutions
  • Compliance-related engine room automation components
  • Matching detector and control unit assemblies for onboard replacement

Frequently Asked Questions (FAQ)

1) What is the Fellow Kogyo FOCAS-1800 used for?

It is used to monitor the oil content of treated bilge water discharged from an oily water separator and to give alarm if the oil concentration exceeds the allowed limit.

2) Is the FOCAS-1800 part of the oily water separator system?

Yes. It is typically installed as part of the OWS discharge monitoring and alarm arrangement and works together with the separator and discharge control system.

3) What does “15ppm Bilge Alarm” mean?

It refers to a bilge monitoring device designed to ensure that oil content in discharge water does not exceed 15 parts per million, which is the commonly referenced marine discharge limit for oily bilge water systems.

4) Can a dirty detector cause false alarm?

Yes. Oil film, sludge, or contamination in the detector section can cause unstable readings, false oil alarms, or fault conditions.

5) Can SM MARINE SERVICE™ supply bilge alarms and oily water separator monitoring equipment?

Yes. SM MARINE SERVICE™ can support sourcing of 15ppm bilge alarms, oil content meters, oily water separator automation equipment, marine detector units, and related spare parts subject to stock and availability.


Short Product Description

The Fellow Kogyo FOCAS-1800 15ppm Bilge Alarm is a marine oil content monitoring unit used with shipboard oily water separator systems to continuously measure oil concentration in bilge discharge water. It provides alarm and monitoring functions to help prevent non-compliant overboard discharge and supports pollution prevention requirements on board marine vessels.


User Manual & Technical Resources

For this model, I recommend using the exact name below when searching onboard documentation or maker files:

Product / Manual Search Name

Fellow Kogyo FOCAS-1800 15ppm Bilge Alarm

Useful technical document search targets

  • FOCAS-1800 operation manual
  • FOCAS-1800 maintenance manual
  • FOCAS-1800 bilge alarm instruction manual
  • Fellow Kogyo oil content meter calibration manual
  • Fellow Kogyo 15ppm bilge alarm wiring diagram

বন্ধু, চাইলে আমি পরের ধাপে এই FOCAS-1800-এর জন্য official/manual links খুঁজে এনে পুরো Final premium blog বানিয়ে দিতে পারি।
এই মডেলের জন্য আমি আলাদা করে খুঁজে দিতে পারি:

  • Operation Manual
  • Maintenance Manual
  • Wiring / terminal reference
  • Common alarm explanation
  • Calibration / detector cleaning notes

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